Pickle Packaging: How It Works



What are some of the most common options that you have when it comes to pickle packaging? Usually people respond to this question by saying glass and metal containers. However, have you ever wondered why that is the case?
Experts agree that the only reason why most pickle companies use metal and glass packaging is because it’s the only packaging solution that can support the rigorous packaging and preparation process for pickles.

Pickle Packaging

Although pickle companies use similar packaging, their processes are quite different from one another. Overall, there are three processes involved in pickle packaging. These include refrigeration, natural fermentation and pasteurization.
In refrigeration, the pickles are placed in jars which are filled to the top with brine and spices. These are maintained under continuous refrigeration until they are finally delivered to the consumers. This process helps maintain the crunch that consumers expect from pickles.
In pasteurization, the pickles are completely immersed in brine. However, there is a separate headspace in the package which is sealed with a vacuum button closure. It keeps the indicating button down until the consumer opens the package.
Neutral fermentation is a process in which healthy bacteria convert natural sugar into acids. This happens after cucumbers and brine are added inside the vat.
The pickles are later on packaged in glass jars and sealed with vacuum closures. They stay that way until the process of fermentation is complete.
No matter what packaging techniques are used, brine is always used for packing pickles. These consist of acidic ingredients like salt, vinegar and spices which have an impact on coating selection.

Quality Control

Quality control too is an important part of the pickle packaging process. After all, the last thing that manufacturers want is an unpalatable product. It starts in the field when cucumbers are harvested.
Trained personnel inspect the cucumbers for signs of spoilage. If they find a cucumber which is spoiled, it’s discarded. Manufacturers always establish certain criteria that need to be met when it comes to cucumbers.
In the production process, normal quality control measures like laboratory tests are conducted. This is done through a titration method which involves the use of an automatic buret.
The measurements taken include PH, sugar and salt readings. All of these tests are approved by the United States Food and Drug Administration.
Looking for a company that offers flexible packaging options? Get in touch with PremiumVials. They offer a wide range of packaging solutions which include amber and clear glass jars. You can contact them at (888) 545-3117.

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